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HardHat Binder

Toolbox talk · Job site

Stacking and storing materials

We have a lot of material coming onto the site this week, and every pile we make can tip, slide, or fall on someone. Good stacking keeps walkways clear and keeps loads from crushing hands, feet, or a coworker. Let's set up storage right the first time.

Published 2026-10-23

Key points

  1. 1Stack on firm, level ground or on blocking. Never stack on mud, loose fill, or a slope where the pile can settle and lean.
  2. 2Keep stacks stable and self-supporting. Use blocking, interlocking, or banding, and limit the height so the pile can't tip over.
  3. 3Lumber: remove or bend over nails before stacking, and keep stacks on level, solid supports. Keep lumber piles low enough to handle safely.
  4. 4Block brick and block piles: taper back or step back the pile as it gets higher. Pipe, rebar, and other round stock must be chocked or racked so it can't roll.
  5. 5Keep aisles, walkways, exits, and access to fire extinguishers and panels clear. Don't store material where it blocks a path.
  6. 6Keep material back from floor edges, openings, and the edge of excavations. Don't overload a floor, scaffold, or deck with stored material.
  7. 7When you pull from a pile, take from the top and work evenly. If a stack looks like it's leaning, stop and tell the foreman before anyone touches it.

Talk it over

Remember

Stack it stable, keep it low, and keep the path clear.

Also in the other language: Apilar y almacenar materiales

Official sources

Print it with a sign-in sheet

Pro prints every talk on your letterhead with an attendance sheet, records who attended, and emails your foremen this week's talk every Monday.

General information, not legal advice. Templates and examples should be reviewed by a competent person before use. HardHat Binder is not affiliated with or endorsed by OSHA.

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