Job Hazard Analysis · Concrete
Job Hazard Analysis: Sidewalk and driveway flatwork
Forming, placing, finishing, jointing, and curing concrete sidewalks and driveways at grade on residential or light commercial sites. Includes subgrade prep, wood or steel forms, rebar or wire mesh, ready-mix truck delivery, hand and power finishing, saw cutting control joints, curing compound, and form stripping. Work is outdoors, often next to streets, driveways, and occupied homes.
Published 2026-10-23
A general example for this task. Your JHA should reflect your crew, equipment and site — review it with a competent person before work starts.
Steps, hazards and controls
1. Site setup, utility check, and subgrade prep
- Struck by passing cars or the public walking into the work zoneHigh
- Set cones, barricades, and caution tape around the work area before any work starts.
- Keep trucks and tools out of the traffic lane; use a flagger if work blocks the street.
- Wear a high-visibility vest when working near traffic.
- Hitting buried gas, electric, or water lines while digging or driving stakesHigh
- Call 811 and wait for utility marks before digging or driving stakes.
- Hand dig near marked lines; do not drive stakes on top of paint marks.
- Back strain and pinch points from shoveling, raking gravel, and running the plate compactorMedium
- Use a skid steer or wheelbarrow to move base rock instead of carrying it.
- Rotate shovel and compactor work every 30 minutes.
- Wear hearing protection and steel-toe boots when running the plate compactor.
2. Set forms and stakes
- Struck hands or feet when driving stakes with a sledgehammerMedium
- Use a stake holder or puller so no one holds the stake by hand while it is being struck.
- Check the sledgehammer head is tight before use.
- Wear safety glasses and work gloves.
- Cuts and kickback from the circular saw when cutting form boardsMedium
- Check the blade guard snaps back before each use; never pin it open.
- Cut on sawhorses with the board supported; keep the cord away from the blade.
- Plug into a GFCI-protected cord or outlet.
- Tripping over stakes, string lines, and form boardsLow
- Cut stakes flush with the top of the form and mark string lines with flagging.
- Keep a clear walking path along the forms.
3. Place rebar or wire mesh
- Impalement or cuts on exposed rebar ends and stakesHigh
- Cover all exposed rebar and steel stake ends with rebar caps or troughs before anyone works around them.
- Bend tie wire ends down and away from walkways.
- Wear cut-resistant gloves when handling mesh and rebar.
- Mesh springing back or cuts while unrolling and cutting wire meshMedium
- Use flat sheets of mesh instead of rolls when possible.
- Stand on the end and have a second worker hold the roll while cutting with bolt cutters.
- Wear safety glasses and cut-resistant gloves.
4. Receive ready-mix truck and place concrete
- Struck or run over by the backing ready-mix truckHigh
- Assign one spotter who stays in the driver's mirror view and uses agreed hand signals.
- Keep everyone else out of the path behind the truck while it backs up.
- Check ground near forms and curbs can hold the truck; keep the truck off fresh edges and soft soil.
- Struck by the swinging chute or pinched at chute jointsMedium
- Only one worker guides the chute, using the handle, never by the joints.
- Stay clear of the chute swing path when the driver moves it.
- Cement burns to skin and eyes from wet concreteHigh
- Keep clean water and an eyewash bottle at the pour.
- Wash off any concrete on skin right away; change out of soaked clothes.
- Wear waterproof gloves, safety glasses, and rubber boots with pants tucked over the boot top.
- Back and shoulder strain from raking, pulling concrete, and pushing wheelbarrowsMedium
- Get the truck as close as possible or use a pump or buggy to cut down wheelbarrow trips.
- Load wheelbarrows only half to two-thirds full and rotate jobs.
5. Screed, float, edge, and finish
- Knee, back, and wrist strain from kneeboards and hand trowelingMedium
- Use a bull float and long-handled tools to finish from outside the slab when possible.
- Switch hand-finish work between crew members.
- Wear knee pads and waterproof gloves.
- Bull float handle contacting overhead power linesHigh
- Look up before adding float handle sections; keep handles at least 10 ft from overhead lines.
- Use non-conductive fiberglass handles.
- Heat illness during long pours in sunHigh
- Schedule pours for early morning in hot weather.
- Provide cool water, shade, and rest breaks; give new workers time to get used to the heat.
- Watch each other for dizziness, cramps, or confusion.
6. Saw cut control joints
- Breathing silica dust from cutting concreteHigh
- Use a saw with a water feed and keep water flowing the whole cut; never dry cut.
- Stand upwind and keep other workers away from the cutting area.
- Wear a respirator when required by the company's silica plan, such as long cuts with a handheld saw.
- Cuts and kickback from the concrete saw bladeHigh
- Check the blade guard and blade condition before starting; use the right blade for green concrete.
- Keep both hands on the saw and your body out of line with the blade.
- Loud noise from gas-powered sawMedium
- Keep workers not cutting away from the saw.
- Wear earplugs or earmuffs while the saw is running.
7. Apply curing compound or sealer
- Skin, eye, and breathing irritation from curing compound or solvent sealerMedium
- Use water-based curing compound when the job allows.
- Read the label and safety data sheet before use; spray with the wind at your back.
- Wear chemical-resistant gloves and safety glasses.
- Fire from solvent-based sealerMedium
- No smoking or open flames near sealer; keep containers closed and in the shade.
- Keep a fire extinguisher on the truck.
8. Strip forms, wash out, and clean up
- Stepping on nails in stripped form boardsMedium
- Pull or bend over nails as soon as boards are stripped.
- Stack stripped forms in one spot out of walkways.
- Wear boots with puncture-resistant soles.
- Cement burns and eye splash during tool and chute washoutMedium
- Wash out only in the designated washout area or container.
- Wear safety glasses and waterproof gloves while washing out.
- Back strain loading forms and tools onto trucksLow
- Use two people for heavy steel forms and power trowels.
- Lift with your legs and keep loads close to your body.
Required PPE
- Safety glasses — ANSI Z87.1 safety glasses at all times; add splash goggles when washing out or spraying sealer.
- Waterproof gloves — Nitrile or rubber-coated gloves when touching wet concrete; cut-resistant gloves for rebar and mesh.
- Rubber boots — Waterproof steel-toe rubber boots during the pour and finishing; pants worn outside the boot top.
- Work boots — Steel-toe, puncture-resistant boots for forming, stripping, and cleanup.
- High-visibility vest — Whenever working near streets or around the ready-mix truck.
- Hearing protection — Earplugs or earmuffs when running concrete saws, plate compactors, or power trowels.
- Knee pads — When finishing on kneeboards or working on your knees.
- Respirator — N95 or half-face respirator only when the silica plan requires it; must be fit tested.
Training
- Hazard recognition training for concrete flatwork, including wet cement burns and rebar impalement.
- Silica training on the company's exposure control plan and wet cutting methods.
- Hazard communication training on cement, curing compounds, and sealers, including reading safety data sheets.
- Spotter training on hand signals for backing ready-mix trucks.
- Safe operation of concrete saws, plate compactors, and circular saws before using them.
- Heat illness prevention: signs, water, rest, and shade.
- Respirator medical clearance and fit test for anyone who must wear a respirator.
Emergency
If someone is run over by the truck, impaled on rebar, or collapses from heat: stop work and shut down the truck and saws. Call 911 and give the site address. Do not pull out impaled rebar; cut it if needed and keep the person still. For heat illness, move to shade, cool with water, and stay with them. For concrete in the eyes, flush with clean water for at least 15 minutes. Send someone to the street to guide the ambulance.
Official sources
- 29 CFR 1926.701 — Concrete and masonry — general requirementsecfr.gov
- 29 CFR 1926.1153 — Respirable crystalline silicaecfr.gov
- 29 CFR 1926.601 — Motor vehiclesecfr.gov
- 29 CFR 1926.300 — Hand and power tools — general requirementsecfr.gov
- 29 CFR 1926.59 — Hazard communicationecfr.gov
- 29 CFR 1926.102 — Eye and face protectionecfr.gov
- 29 CFR 1926.21 — Safety training and educationecfr.gov
- OSHA — Heat — hazard recognition and preventionosha.gov
Make this JHA for your own job
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General information, not legal advice. Templates and examples should be reviewed by a competent person before use. HardHat Binder is not affiliated with or endorsed by OSHA.